Taputapu Whakaangawari Wafer mō te Tukatuka Wafer Sapphire/SiC/Si 4 Inihi ki te 12 Inihi

Whakaahuatanga Poto:

He taputapu tino nui te Taputapu Whakaiti Angiangi Wafer i roto i te hanga haurua-haurua hei whakaiti i te matotoru o te wafer hei whakapai ake i te whakahaere wera, te mahi hiko, me te whai huatanga o te takai. Ka whakamahia e tēnei taputapu te huri miihini, te whakakanapa miihini matū (CMP), me ngā hangarau whakairo maroke/mākū hei whakatutuki i te whakahaere matotoru tino tika (±0.1 μm) me te hototahi ki ngā wafer 4–12-inihi. Ka tautokohia e ā mātou pūnaha te whakatakotoranga C/A-papa, ā, kua whakaritea mō ngā tono matatau pēnei i ngā IC 3D, ngā taputapu hiko (IGBT/MOSFET), me ngā pūoko MEMS.

Ka tukuna e XKH ngā otinga tauine-katoa, tae atu ki ngā taputapu kua whakaritea (tukatuka wafer 2–12-inihi), te arotautanga tukanga (kiato hapa <100/cm²), me te whakangungu hangarau.


Ngā Āhuatanga

Kaupapa Mahi

E toru ngā wāhanga o te tukanga whakangawari i te wafer:
Te Hurihanga Taratara: Ka tangohia e te wira taimana (rahi kirikiri 200–500 μm) te 50–150 μm o te rauemi i te 3000–5000 rpm hei whakaiti tere i te matotoru.
Te Hurihanga Pai: Ka whakaitihia te matotoru o te wira pai ake (te rahi o te kirikiri 1–50 μm) ki te 20–50 μm i te <1 μm/s hei whakaiti i te kino o raro i te mata.
Te Whakakanapa (CMP): Ka whakakorea e te para matū-ā-ringa ngā kino toenga, ka eke ki te Ra <0.1 nm.

Ngā Rauemi Hototahi

Hiraka (Si): Paerewa mō ngā anga CMOS, i whakawhāitihia ki te 25 μm mō te whakarārangi 3D.
Te Warowaihā Hiraka (SiC): Me whai wira taimana motuhake (80% te kukū taimana) hei pumau i te wera.
Hapira (Al₂O₃): I whakaangahia ki te 50 μm mō ngā tono UV LED.

Ngā Wāhanga Pūnaha Matua

1. Pūnaha Huri
​​Mīhini Hurihuri Tuaka-Rua: Ka whakakotahi i te huri mata/mata ki te papa kotahi, ka whakaiti i te wā huringa mā te 40%.
Miro Ā-rangi: awhe tere 0–6000 rpm me te oma radial <0.5 μm.

2. Pūnaha Whakahaere Anga
​​Pūrere Korehau: >50 N te kaha pupuri me te tika o te tūnga ±0.1 μm.
Ringa Robot: Ka kawe i ngā anga 4–12-inihi te roa i te 100 mm/s.

3. Pūnaha Whakahaere
​​Inenga Whakawhitinga Taiaho: Te aroturukitanga matotoru wā-tūturu (taumira 0.01 μm).
​​Te Whāngai Whakamua e Aromatawaihia ana e te AI: Ka matapae i te pakaru o te wira, ka whakarerekē aunoa i ngā tawhā.

4. Te Whakamatao me te Horoi
Horoi Ultrasonic: Ka tango i ngā matūriki >0.5 μm me te 99.9% te whai huatanga.
Wai Whakakore-ion: Ka whakamatao i te waipara ki raro i te 5°C i runga ake i te pāmahana ā-taiao.

Ngā Painga Matua

1. Tino Tika: TTV (Rerekētanga Matotoru Katoa) <0.5 μm, WTW (Rerekētanga Matotoru i Roto i te Wafer) <1 μm.

2. Whakaurunga Tukanga Maha: Ka whakakotahi i te huri, te CMP, me te whakairo plasma i roto i te mīhini kotahi.

3. Hototahitanga o ngā Rauemi:
​​Hikonika: Te whakaiti i te matotoru mai i te 775 μm ki te 25 μm.
​​SiC: Ka tutuki i te <2 μm TTV mō ngā tono RF.
​​Ngā Waferi Tāpirihia: Ngā waferi InP tāpirihia ki te phosphate me te nekehanga ātete <5%.

4. Aunoatanga Atamai: Ka whakaitihia e te whakaurunga MES te hapa tangata mā te 70%.

5. Whai Hua Pūngao: 30% te iti iho o te whakamahinga hiko mā te aukati whakaora.

Ngā Taupānga Matua

1. Tākai Matatau
• Ngā IC 3D: Mā te whakangawari i te angaanga ka taea te whakarārangi poutū o ngā maramara arorau/mahara (hei tauira, ngā whakarārangi HBM), ka eke ki te 10× teitei ake te whānui me te 50% te whakaiti i te whakamahinga hiko​ki te whakatauritea ki ngā otinga 2.5D. Ka tautokohia e te taputapu te hononga ranu me te whakaurunga TSV (Through-Silicon Via), he mea nui mō ngā tukatuka AI/ML e hiahia ana ki te <10 μm te hononga hononga. Hei tauira, mā ngā angaanga 12-inihi kua whakangawaritia ki te 25 μm ka taea te whakarārangi i ngā paparanga 8+ me te pupuri tonu i te <1.5% te angaanga, he mea nui mō ngā pūnaha LiDAR motuka.

• Tākai Pā-Whai-ā-ringa: Mā te whakaiti i te matotoru o te papapātuhi ki te 30 μm, ka whakapotohia te roa o te hononga mā te 50%, ka whakaitihia te whakaroa tohu (<0.2 ps/mm) ā, ka taea ai ngā maramara tino-kikokore 0.4 mm mō ngā SoC pūkoro. Ka whakamahia e te tukanga ngā rauropi huri kua whakatikatikaina e te ahotea hei ārai i te piko (mana TTV >50 μm), ka whakarite i te pono i roto i ngā tono RF auau-teitei.

2. Ngā Hikohiko Mana
• Ngā Wāhanga IGBT: Mā te angiangi ki te 50 μm ka whakaitihia te ātete wera ki te <0.5°C/W, ka taea ai e ngā MOSFET SiC 1200V te mahi i ngā pāmahana hononga 200°C. Ka whakamahia e ā mātou taputapu te huri maha-wāhanga (mātotoru: kirikiri 46 μm → kirikiri pai: kirikiri 4 μm) hei whakakore i te kino o raro i te mata, ka tutuki ai te >10,000 huringa o te pono o te huringa wera. He mea nui tēnei mō ngā kaitahuri EV, ina whakapai ake ngā papa SiC 10 μm-matotoru i te tere whakawhiti mā te 30%.
• Ngā Pūrere Hiko GaN-on-SiC: Mā te whakangawari i te angaanga ki te 80 μm ka whakarei ake i te nekenekehanga irahiko (μ > 2000 cm²/V·s) mō ngā 650V GaN HEMT, ka whakaitihia ngā ngaronga ara iahiko mā te 18%. Ka whakamahia e te tukanga te tapahi ā-reera hei ārai i te pakaru i te wā e whakangawari ana, ka tutuki ai te pakaru taha <5 μm mō ngā whakakaha hiko RF.

3. Ngā taputapu hiko
• Ngā rama LED GaN-on-SiC: Ka whakapai ake ngā papa sapphire 50 μm i te pai o te tango māramatanga (LEE) ki te 85% (ki te 65% mō ngā wafer 150 μm) mā te whakaiti i te hopu photon. Mā te mana whakahaere TTV tino iti o ā mātou taputapu (<0.3 μm) ka whakarite kia ōrite te tukunga rama LED puta noa i ngā wafer 12-inihi, he mea nui mō ngā whakaaturanga Micro-LED e hiahia ana kia ōrite te roanga ngaru <100nm.
• Silicon Photonics: Mā ngā papa silicon matotoru 25μm ka taea te whakaiti i te ngaronga horapa o te 3 dB/cm i roto i ngā arataki ngaru, he mea nui mō ngā transceiver whatu 1.6 Tbps. Ka whakauruhia e te tukanga te whakangawari CMP hei whakaiti i te taratara o te mata ki te Ra <0.1 nm, ka whakarei ake i te pai o te hononga mā te 40%.

4. Ngā Pūoko MEMS
• Ngā ine whakatere: Ka tutuki i ngā papa silicon 25 μm te SNR >85 dB (ki te 75 dB mō ngā papa 50 μm) mā te whakanui ake i te aro o te nekehanga papatipu-whakamātautau. Ka whakatikatikahia e tā mātou pūnaha huri tuaka-rua ngā pikinga ahotea, ka whakarite kia <0.5% te nekenga aro o te neke atu i te -40°C ki te 125°C. Kei roto i ngā tono ko te kimi tukinga motuka me te aroturuki nekehanga AR/VR.

• Ngā Pūoko Pēhanga: Mā te angiangi ki te 40 μm ka taea te ine i te 0–300 pae me te hysteresis FS <0.1%. Mā te whakamahi i te hononga rangitahi (ngā kaikawe karāhe), ka karohia e te tukanga te pakaru o te anga i te wā e whakairohia ana te taha o muri, ka tutuki ai te manawanui pēhanga nui <1 μm mō ngā pūoko IoT ahumahi.

• Te Mahi Tahi Hangarau: Ka whakakotahi ā mātou taputapu angiangi wafer i te huri ā-ringa, te CMP, me te whakairo plasma hei whakatika i ngā momo wero rauemi (Si, SiC, Sapphire). Hei tauira, me huri te GaN-on-SiC i ngā momo huri ranu (ngā wira taimana + plasma) hei whakataurite i te pakeketanga me te whānui wera, ko ngā pūoko MEMS ia e hiahia ana ki te taratara o te mata i raro i te 5 nm mā te whakakanapa CMP.

• Pānga Ahumahi: Mā te whakahohe i ngā angiangi, ngā angiangi ake, he pai ake te mahi, ka akiakihia e tēnei hangarau ngā auahatanga i roto i ngā maramara AI, ngā kōwae 5G mmWave, me ngā hikohiko ngāwari, me ngā manawanui TTV <0.1 μm mō ngā whakaaturanga takai me te <0.5 μm mō ngā pūoko LiDAR motuka.

Ngā Ratonga a XKH

1. Ngā Otinga Whakarite
Whirihoranga Tauine: Ngā hoahoa rūma 4–12-inihi me te uta/tango aunoa.
Tautoko Tāpiri: Ngā tohutao ritenga mō ngā tioata tāpiri-Er/Yb me ngā papa InP/GaAs.

​​2. Tautoko Mutunga-ki-Mutu
​​Whakawhanake Tukanga: Ka whakahaerehia he whakamātautau kore utu me te arotautanga.
Whakangungu Ao: Ngā awheawhe hangarau i ia tau mō te tiaki me te rapurongoā.

​​3. Tukatuka Rauemi Maha
​​SiC: Te angiangi o te angaanga ki te 100 μm me te Ra <0.1 nm.
Hāpaira: 50μm te matotoru mō ngā matapihi taiaho UV (whakawhitinga >92%@200 nm).

4. Ngā Ratonga Tāpiri Uara
Pūtake Whakapau: Ngā wira taimana (2000+ ngā anga/ora) me ngā para CMP.

Whakamutunga

Ka tukuna e tēnei taputapu whakangāwari angiangi te tino tika o te ahumahi, te maha o ngā rauemi, me te aunoatanga atamai, e tino hiahiatia ana mō te whakaurunga 3D me te hikohiko mana. Mā ngā ratonga whānui a XKH—mai i te whakaritenga ki te tukatuka muri—ka whakarite kia eke ngā kiritaki ki te whai huatanga utu me te hiranga o te mahi i roto i te hanga haurua-ira.

Ngā taputapu whakangawari angiangi 3
Ngā taputapu whakangawari angiangi 4
Ngā taputapu whakangawari angiangi 5

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