Ngā Whakakotahitanga Taimana/Parahi – Te Mea Nui e Whai Ake Nei!

Mai i te tekau tau atu i 1980, kua piki haere te mātotoru whakauru o ngā ara iahiko hiko i te tere ā-tau o te 1.5×, neke atu rānei. Mā te whakaurunga teitei ake ka nui ake te mātotoru o te iahiko me te whakaputa wera i te wā e mahi ana.Ki te kore e mimiti pai, ka raru pea te wera i te pūnaha hiko, ā, ka poto ake te roa o te ora o ngā wāhanga hiko.

 

Hei whakatutuki i ngā hiahia e piki haere ana te whakahaere wera, kei te rangahauhia whānuitia, kei te arotauhia hoki ngā rauemi tākai hiko matatau me te kawe wera pai rawa atu.

rauemi parahi whakakotahi

 

Rauemi whakahiato taimana/parahi

01 Taimana me te Parahi

 

Ko ngā rauemi takai tuku iho ko ngā uku, ngā kirihou, ngā konganuku, me ō rātou koranu. Ko ngā uku pēnei i te BeO me te AlN he rite ngā CTE ki ngā semiconductors, he pai te pumau matū, me te kawe wera ngawari. Heoi, ko te uaua o te tukatuka, te utu nui (ina koa ko te BeO paitini), me te pakarukaru ka whakawhāiti i ngā tono. He iti te utu, he māmā te taumaha, he ārai hoki ngā takai kirihou engari he ngoikore te kawe wera me te kore pumau o te pāmahana. He nui te kawe wera o ngā konganuku parakore (Cu, Ag, Al) engari he nui rawa te CTE, ko ngā koranu (Cu-W, Cu-Mo) ka whakararu i te mahi wera. Nō reira, me tere te hiahia ki ngā rauemi takai hou e whakataurite ana i te kawe wera teitei me te CTE tino pai.

 

Whakakaha Te Arahi Wera (W/(m·K)) CTE (×10⁻⁶/℃) Kiato (g/cm³)
Taimana 700–2000 0.9–1.7 3.52
ngā matūriki BeO 300 4.1 3.01
ngā matūriki AlN 150–250 2.69 3.26
ngā matūriki SiC 80–200 4.0 3.21
Ngā matūriki B₄C 29–67 4.4 2.52
muka boron 40 ~5.0 2.6
ngā matūriki TiC 40 7.4 4.92
ngā matūriki Al₂O₃ 20–40 4.4 3.98
Ngā pāhau SiC 32 3.4
ngā matūriki Si₃N₄ 28 1.44 3.18
ngā matūriki TiB₂ 25 4.6 4.5
ngā matūriki SiO₂ 1.4 <1.0 2.65

 

Taimana, te rauemi taiao tino pakari e mōhiotia ana (Mohs 10), he mea tino pai anō hokikawe wera (200–2200 W/(m·K)).

 paura moroiti

Paura moroiti taimana

 

Parahi, me te kawe wera/hiko teitei (401 W/(m·K)), te ngāwari, me te whai huatanga o te utu, e whakamahia whānuitia ana i roto i ngā IC.

 

Mā te whakakotahi i ēnei āhuatanga,taimana/parahi (Dia/Cu) composites—me te Cu hei anga, me te taimana hei whakakaha—kei te puta ake hei rauemi whakahaere wera o te whakatipuranga e whai ake nei.

 

02 Ngā Tikanga Hanga Matua

 

Ko ngā tikanga noa mō te whakarite taimana/parahi ko: te whakarewa paura, te tikanga pāmahana-tiketike me te pēhanga-tiketike, te tikanga rumaki rewa, te tikanga sintering plasma tukunga, te tikanga rehu matao, me ētahi atu.

 

Te whakataurite i ngā tikanga whakarite rerekē, ngā tukanga me ngā āhuatanga o ngā hiato taimana/parahi rahi-kotahi

Tawhā Te Whakarewa Paura Te Pēhi Wera-Korehau Te Whakapūtanga Plasma Korakora (SPS) Te Pēhanga Teitei Te Pāmahana Teitei (HPHT) Te Whakatakotoranga o te Rehu Matao Te Uruhanga Rewa
Momo Taimana MBD8 HFD-D MBD8 MBD4 PDA MBD8/HHD
Matrix Paura Cu 99.8% 99.9% paura Cu hikohiko Paura Cu 99.9% Paura konukōre/Cu parakore Paura Cu parakore Te papa/rākau Cu parakore
Whakarerekētanga Atanga B, Ti, Si, Cr, Zr, W, Mo
Rahi Matūriki (μm) 100 106–125 100–400 20–200 35–200 50–400
Te Wāhanga Rōrahi (%) 20–60 40–60 35–60 60–90 20–40 60–65
Te pāmahana (°C) 900 800–1050 880–950 1100–1300 350 1100–1300
Pēhanga (MPa) 110 70 40–50 8000 3 1–4
Wā (min) 60 60–180 20 6–10 5–30
Kiato Whānui (%) 98.5 99.2–99.7 99.4–99.7
Mahi            
Te Arahi Wera Tino Pai (W/(m·K)) 305 536 687 907 943

 

 

Ko nga tikanga hiato Dia/Cu noa ko:

 

(1)Te Whakarewa Paura
Ka whakakīkīhia, ka whakatōkia ngā paura taimana/Cu kua whakaranua. Ahakoa he iti te utu, he māmā hoki, ka puta he iti te mātotoru, he koretake ngā hanganga moroiti, ā, he iti hoki ngā rahi o te tauira i tēnei tikanga.

                                                                                   Wāhanga whakatā

Swaeine whakauru

 

 

 

(1)Te Pēhanga Teitei Te Pāmahana Teitei (HPHT)
Mā te whakamahi i ngā mīhini perehi maha-paepae, ka uru te Cu rewa ki roto i ngā whatanga taimana i raro i ngā āhuatanga tino kino, ka puta he mea hanga kikī. Heoi, me whakamahi ngā pokepokea utu nui mō te HPHT, ā, kāore e pai mō te hanga nui.

 

                                                                                    Pēhi pūtoru

 

Cte pēhi ubic

 

 

 

(1)Te Uruhanga Rewa
Ka uru te Cu rewa ki te taimana mā te urunga āwhina-pēhanga, mā te urunga rānei e pehia ana e te capillary. Ka tutuki i ngā rauemi whakakotahi te kawe wera >446 W/(m·K).

 

 

 

(2)Te Whakapūtanga Plasma Korakora (SPS)
Ka tere te whakakorikori o te iahiko pupuhi i ngā paura whakaranu i raro i te pēhanga. Ahakoa he whai hua, ka heke te mahi a te SPS i ngā wāhanga taimana >65 vol%.

pūnaha whakamahana plasma

 

Te hoahoa kauwhata o te pūnaha whakamahana plasma tukunga

 

 

 

 

 

(5) Te Whakatakotoranga o te Rehu Matao
Ka whakatereterehia ngā paura, ka whakatakotoria ki runga i ngā papa. He uaua ki tēnei tikanga hou te whakahaere i te whakaotinga o te mata me te whakamana i te mahi wera.

 

 

 

03 Whakarerekētanga Atanga

 

Mō te whakarite i ngā rauemi hiato, ko te makuku tahi i waenga i ngā wāhanga he mea nui mō te tukanga hiato, ā, he mea nui hoki e pā ana ki te hanganga atanga me te āhua hononga atanga. Ko te āhua kore-makuku i te atanga i waenga i te taimana me te Cu ka hua ake he ātete wera nui ki te atanga. Nō reira, he mea tino nui te whakahaere rangahau whakarerekētanga i te atanga i waenga i ngā mea e rua mā roto i ngā tikanga hangarau. I tēnei wā, e rua ngā tikanga matua hei whakapai ake i te raruraru atanga i waenga i te taimana me te whāriki Cu: (1) Te maimoatanga whakarerekētanga mata o te taimana; (2) Te maimoatanga whakarewa o te whāriki parahi.

Te whakakoi i te matrix

 

Kauwhata whakarerekētanga: (a) Te whakakikorua tika ki te mata o te taimana; (b) Te whakakoi i te matrix

 

 

 

(1) Te whakarerekētanga o te mata o te taimana

 

Mā te whakakikorua i ngā huānga hohe pērā i te Mo, Ti, W me te Cr ki te paparanga mata o te wāhanga whakakaha ka taea te whakapai ake i ngā āhuatanga ā-kanohi o te taimana, ā, ka whakarei ake i tōna kawe wera. Mā te whakakoi ka taea e ngā huānga o runga ake nei te tauhohe ki te waro i runga i te mata o te paura taimana hei hanga i tētahi paparanga whakawhiti carbide. Mā tēnei ka pai ake te āhua mākū i waenga i te taimana me te turanga whakarewa, ā, mā te paninga ka ārai i te huringa o te hanganga o te taimana i ngā pāmahana teitei.

 

 

 

(2) Te whakarewa i te hanganga parahi

 

I mua i te tukatuka rauemi hiato, ka mahia te maimoatanga whakakoi-mua ki te parahi whakarewa, ka taea te whakaputa rauemi hiato he nui te kawe wera. Mā te tāpiri i ngā huānga hohe ki roto i te anga parahi, ehara i te mea ka taea anake te whakaiti i te koki mākū i waenga i te taimana me te parahi, engari ka puta hoki he paparanga karāhe totoka ka wairewa i roto i te anga parahi i te atanga taimana/Cu i muri i te tauhohenga. Mā tēnei, ka whakarerekētia, ka whakakīia hoki te nuinga o ngā āputa kei te atanga rauemi, ā, ka whakapai ake i te kawe wera.

 

04 Whakamutunga

 

Kāore ngā rauemi takai tuku iho i te kaha ki te whakahaere i te wera mai i ngā maramara matatau. Ko ngā rauemi Dia/Cu, me te CTE ka taea te whakarerekē me te kawe wera tino teitei, he otinga whakarerekētanga mō ngā hikohiko o te whakatupuranga e whai ake nei.

 

 

 

Hei hinonga hangarau matatau e whakauru ana i te ahumahi me te hokohoko, ka arotahi a XKH ki te rangahau me te whakawhanake me te whakaputa i ngā mea honohono taimana/parahi me ngā mea honohono konganuku mahi-teitei pērā i te SiC/Al me te Gr/Cu, e whakarato ana i ngā otinga whakahaere wera auaha me te kawe wera neke atu i te 900W/(m·K) mō ngā mara o te takai hiko, ngā waeine hiko me te rererangi.

XKH'Rauemi hiato whakakikoruatia ki te parahi taimana:

 

 

 

                                                        

 

 


Wā tuku: Mei-12-2025